Product Line

INNOVACLEAN is a compact, environmentally and user friendly fluidized bed pyrolysis system which removes all polymers - even halogenated substances such as PVC or PTFE - quickly and reliably from small and medium-size tools and components.

• Very fast residue-free cleaning in only a single process step
• Flexible reliable cleaning of assembled and disassembled tools
• Effective and environmentally compatible removal of ALL plastics
• Increased tool life, reduced machine downtimes

INNOVACLEAN 2440 INB

Operating panel

Integrated afterburner

INNOVACLEAN carbonizes any polymer without residues within one to two hours, for example, from injection nozzles and die plates as well as with slightly longer cleaning times from spin nozzles and assembled spin packs, static mixers, assembled pumps, backflow preventers, hot runner components and many other components.

INNOVA-CLEAN 2448ST
with loading basket/crane

The precisely controllable cleaning process of INNOVACLEAN utilizes the material and heat transfer of fluidized THERMCLEAN sand (fluidized bed). The product to be cleaned is freed from plastic quickly and without mechanical or thermal interference at polymer-dependent temperatures from 450 to 520 °C.

INNOVACLEAN works completely without waste water and waste. The generated low temperature carbonization gases are cleaned with an integrated thermal afterburner. On request, INNOVACLEAN will be equipped with a separate thermal afterburner or waste air washer for the pyrolysis gases from PVC, PTFE, etc. INNOVACLEAN systems may be set up and operated in Germany without an approval application because of their compact design and size.

INNOVACLEAN increases tool life and helps significantly reduce machine downtimes.

VACUCLEAN is an easy to install, environmentally and user friendly vacuum pyrolysis cleaning system (vacuum cleaning oven) for removing plastic residues from tools and long components.

• Complete removal of organic adherent matter, free from carbon residues
• Precise, reliable and gentle cleaning of large tools and components
• Easy installation (no gas), low operating costs
• Increased tool life and life cycles, reduced machine downtimes

VACUCLEAN 154T

VACUCLEAN 254T

VACUCLEAN 454T

Depending on the system size, product to be cleaned and polymer VACUCLEAN removes organic adhesions within 8 to 30 hours without impacting the tools mechanically or thermally.

The fully automatic cleaning process of VACUCLEAN takes place in an electrically heated vacuum cleaning chamber. The temperature is measured directly on the product to be cleaned, which is initially heated slowly and especially easy on the material; a large part of the adherent polymers already melts now and drains off. The disintegration of the remaining polymer takes place at approx. 450 °C; the remaining carbon is finally removed by adding air (oxidation). A sophisticated sensor system controls the cleaning process preventing the development of excess temperatures at all times. Inorganic residues can be easily removed through after-treatment, e.g. with compressed air.

Melting under vacuum

Vacuum pyrolysis phase

Vacuum oxidation phase

Through catalytic waste air cleaning VACUCLEAN produces clean air and clean waste water complying with official regulations. VACUCLEAN systems of model series 154f. may be set up and operated in Germany without an approval application because of their compact design and size.

The especially precise and gentle cleaning quality of VACUCLEAN increases the life of tools and components and reduces interruptions in production.

VACUCLEAN 1212T

Loading procedure

VACUCLEAN schematic diagram

Product Customization

Hood Options

TNV ICV

The Dinamec Systems Fluid Clean fluidized sand bed can be manufactured with a standard RAN hood or an Optional ICV high hood. The standard RAN hood is suitable for most paint and plastic applications. An ICV high hood is used for especially volatile organics with a low flash point. The high hood allows a basket to be loaded on dead sand and become fluidized after the hood is closed. Any fugitive fumes that may be present during loading is contained within the bed itself and removed by the forced air exhaust fan.

Flue Gas Cleaning

Dinamec Systems Fluid Clean installations can be supplied with an integrated cyclone or ceramic filter to remove dust particles from flue gases.

Neutralizing Corrosive Off Gassing

When removing certain halogenated compounds like PVC, Rubber or Teflon™, a dry absorption system can easily be included before the ceramic filter. A dry powder is injected and acts as a reagent to neutralize acid gasses (HF, SO2, HCL). The products of the reaction as well as dust are separated from the exhaust stream by means of a ceramic filter. Typically calcium hydroxide is used for acid gas removal.

Used Machine

SMC 350

Year 1998
Machine Footprint (LxWxH): 54”x50”x”138”
ID Basket (DiameterxHeight): 13”x38”
Please Inquire for Pricing

Please contact us for more information regarding machine capacities.