A range of standard Dinamec Systems Fluid Clean machine configurations is available to comply with your particular cleaning needs. Our experienced engineering department, combined with a flexible production department allows us to offer custom-made installations for special projects.
|Fluidized Bed Dimensions
Inside of Bed
All Models Are Available in RAN (flat hood) and ICV (clam shell hood)
|D-080606||23x17x22||128||4 – 11|
|D-160606||54x17x22||272||7 – 21|
|B-181008||62x33x30||708||16 – 45|
|B-240808||86x25x30||751||17 – 48|
|B-301011||110x33x41||2,071||30 – 86|
|B-201611||70x56x41||2,258||33 – 92|
|B-401011||153x33x41||2,771||41 – 115|
|B-341414||125x49x52||4,530||54 – 152|
|B-321616||117x56x61||5,748||62 – 174|
|B-541613||204x56x49||7,985||95 – 267|
|*Amount of steel not including the basket that can be loaded into the machine (do not deduct basket)
** Depending on capacity of thermal afterburner and type of organic/plastic contamination.
All dimensions are in inches. Please note that the capacity of our machines are not exclusively determined by the bed volume. Also to be considered are the type and amount of organics removed and the amount of metal to be processed.
INNOVACLEAN is a compact, environmentally and user friendly fluidized bed pyrolysis system which removes all polymers - even halogenated substances such as PVC or PTFE - quickly and reliably from small and medium-size tools and components.
INNOVACLEAN carbonizes any polymer without residues within one to two hours, for example, from injection nozzles and die plates as well as with slightly longer cleaning times from spin nozzles and assembled spin packs, static mixers, assembled pumps, backflow preventers, hot runner components and many other components.
The precisely controllable cleaning process of INNOVACLEAN utilizes the material and heat transfer of fluidized THERMCLEAN sand (fluidized bed). The product to be cleaned is freed from plastic quickly and without mechanical or thermal interference at polymer-dependent temperatures from 450 to 520 °C.
INNOVACLEAN works completely without waste water and waste. The generated low temperature carbonization gases are cleaned with an integrated thermal afterburner. On request, INNOVACLEAN will be equipped with a separate thermal afterburner or waste air washer for the pyrolysis gases from PVC, PTFE, etc. INNOVACLEAN systems may be set up and operated in Germany without an approval application because of their compact design and size.
INNOVACLEAN increases tool life and helps significantly reduce machine downtimes.
VACUCLEAN is an easy to install, environmentally and user friendly vacuum pyrolysis cleaning system (vacuum cleaning oven) for removing plastic residues from tools and long components.
Depending on the system size, product to be cleaned and polymer VACUCLEAN removes organic adhesions within 8 to 30 hours without impacting the tools mechanically or thermally.
The fully automatic cleaning process of VACUCLEAN takes place in an electrically heated vacuum cleaning chamber. The temperature is measured directly on the product to be cleaned, which is initially heated slowly and especially easy on the material; a large part of the adherent polymers already melts now and drains off. The disintegration of the remaining polymer takes place at approx. 450 °C; the remaining carbon is finally removed by adding air (oxidation). A sophisticated sensor system controls the cleaning process preventing the development of excess temperatures at all times. Inorganic residues can be easily removed through after-treatment, e.g. with compressed air.
Through catalytic waste air cleaning VACUCLEAN produces clean air and clean waste water complying with official regulations. VACUCLEAN systems of model series 154f. may be set up and operated in Germany without an approval application because of their compact design and size.
The especially precise and gentle cleaning quality of VACUCLEAN increases the life of tools and components and reduces interruptions in production.
The Dinamec Systems Fluid Clean fluidized sand bed can be manufactured with a standard RAN hood or an Optional ICV high hood. The standard RAN hood is suitable for most paint and plastic applications. An ICV high hood is used for especially volatile organics with a low flash point. The high hood allows a basket to be loaded on dead sand and become fluidized after the hood is closed. Any fugitive fumes that may be present during loading is contained within the bed itself and removed by the forced air exhaust fan.
Dinamec Systems Fluid Clean installations can be supplied with an integrated cyclone or ceramic filter to remove dust particles from flue gases.
When removing certain halogenated compounds like PVC, Rubber or Teflon™, a dry absorption system can easily be included before the ceramic filter. A dry powder is injected and acts as a reagent to neutralize acid gasses (HF, SO2, HCL). The products of the reaction as well as dust are separated from the exhaust stream by means of a ceramic filter. Typically calcium hydroxide is used for acid gas removal.
If you are unsure how our Dinamec Systems Fluid Clean installation can be of use to your particular industry or production process, please contact us for more information or for an on site evaluation. You can also let us prove our cleaning efficiency by arranging a free test cleaning.
Machine Footprint (LxWxH): 25’ x 19’ x 17’
ID Basket Dimension (LxWxD): 86” x 25” x 30”
Machine Footprint (LxWxH): 25’ x 28’ x 16’
ID Basket Dimension (LxWxD): 110” x 17” x 22”
Machine Footprint (LxWxH): 16’ x 10’ x 12’
ID Basket Dimension (LxWxD): 80” x 11” x 13”
Year 2001 (Afterburner 1998)
Machine Footprint (LxWxH): 34" x 44" x 71"
Afterburner Footprint (LxWxH): 110" x 27" x 50"
ID Basket Dimension: 12" Diameter x 44" High
Please contact us for more information regarding machine capacities.